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Ointment Manufacturing Plant

Approx Price:

2,550,000
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    Vessel’s Inner Thickness: 4 mm SS 316 Material
    Vessel’s Bottom Thickness: 5 mm SS 316 Material
    Vessel’s Top Loose Lid Thickness: 1.6 mm SS 316 Material
    Vessel’s Jacket Shell Thickness: 4 mm Mild Steel Material
    Vessel’s Jacket Bottom Thickness: 5 mm Mild Steel Material
    Jacket Insulation Thickness: 50 mm Mineral Wool Material
    Jacket Insulation Cover Thickness: 2 mm SS 304 Material

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        The following are the components of an ointment manufacturing plant:
        Manufacturing Vessel Wax Phase Vessel Water Heating Vessel
        Storage Vessel Ointment Transfer Pump – 02 Nos. Integrated Automatic Control Panel
        Piping of Complete Plant Working Platform Vacuum Pump
        Water Melting Vessel Interconnecting Pipeline Pumps (Bump Pump & Metering Pumps)

        Working Principal

        All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. In, wax is melted. Water is heated in a water heating vessel, and wax is melted in a wax melting vessel. Vacuum is used to automatically move wax and water into the production vessel.

        Both wax and water are homogenised in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colours and other additives are added and properly combined and homogenised. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is transported into the storage vessel through bump pump. & it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.

        Wax Melting Vessel
        All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. The wax is melted in the wax melting vessel, while the water is heated in the water heating vessel. Vacuum is used to automatically move wax and water into the production vessel. Both wax and water are homogenised in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colours and other additives are added and properly combined and homogenised. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is delivered into the storage vessel through bump pump and it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.

        Wax Phase Vessel Technical Specifications
        Vessel’s Inner Thickness 4 mm SS 316 Material
        Vessel’s Bottom Thickness 5 mm SS 316 Material
        Vessel’s Top Loose Lid Thickness 1.6 mm SS 316 Material
        Vessel’s Jacket Shell Thickness 4 mm Mild Steel Material
        Vessel’s Jacket Bottom Thickness 5 mm Mild Steel Material
        Jacket Insulation Thickness 50 mm Mineral Wool Material
        Jacket Insulation Cover Thickness 2 mm SS 304 Material
        Jacket Design Pressure 7.0 Kgs/ cm2
        Testing Pressure 5.0 Kgs/ cm2
        Working Pressure 3.0 to 4.0 Kgs/ cm2
        Temperature Controller P.T100  Sensor
        Temperature Indicator Digital
        Vessel’s bottom support 03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness
        Wax Phase Vessel’s Connections Discharge 25 mm diameter flush bottom ball valve made out of SS316
        Conical filter provided at discharge port of valve, at bottom of vessel.
        Vessel’s Jacket Nozzles For Steam Heated Model
        Steam inlet connection 1 No.
        Steam outlet connection 1 No.
        Drain connection 1 No.
        Pressure gauge, Safety valve & Air vent connection 1 No.
        Cold Water inlet connection 1 No.
        Cold Water outlet connection 1 No.
        Agitation Assembly
        Main Drive Motor 0.5 HP/960 RPM/TEFC/Non- Flameproof / 50 Hz / 415 VAC motor
        Centrally Located High Speed Stirrer Final RPM 960 RPM ( Approximate )
        Drive Motor fixed with tank mounted structure and direct coupled with stirrer shaft.
        Water Heating Vessel
        Vessel’s Inner Thickness 4 mm SS 316 Material
        Vessel’s Bottom Thickness 5 mm SS 316 Material
        Vessel’s Top Loose Lid Thickness 1.6 mm SS 316 Material
        Vessel’s Jacket Shell Thickness 4 mm Mild Steel Material
        Vessel’s Jacket Bottom Thickness 5 mm Mild Steel Material
        Jacket Insulation Thickness 50 mm Mineral Wool Material
        Jacket Insulation Cover Thickness 2 mm SS 304 Material
        Jacket Design Pressure 7.0 Kgs/ cm2
        Testing Pressure 5.0 Kgs/ cm2
        Working Pressure 3.0 to 4.0 Kgs/ cm2
        Temperature Controller P.T100  Sensor
        Temperature Indicator Digital
        Vessel’s bottom support 03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness
        Water Heating Vessel’s Connections Discharge 25mm diameter flush bottom ball valve made out of SS304.
        Conical filter provided at discharge port of valve, at bottom of vessel.
        Vessel’s Jacket Nozzles For Steam Heated Model
        Steam inlet connection 1 No.
        Steam outlet connection 1 No.
        Drain connection 1 No.
        Pressure gauge, Safety valve & Air vent connection 1 No.
        Cold Water inlet connection 1 No.
        Cold Water outlet connection 1 No.
        Agitation Assembly
        Main Drive Motor 0.5 HP / 960 RPM / TEFC / Non- Flameproof / 50 Hz / 415 VAC motor
        Centrally Located High Speed Stirrer Final RPM 960 RPM ( Approximate )
        Drive Motor fixed with tank mounted structure and direct coupled with stirrer shaft.
        These are typically cylindrical containers with hemispherical or dished bottom vessels and unfastened top lids. If the client requests it, the top is sometimes sealed with dished ends. Depending on the client’s preferences, the vessels are jacketed with either steam or electric heating. A propeller-type agitator is delivered from the top and is powered by an appropriate HP motor based on the vessel capacity. For closed type containers, a bottom entry agitator is supplied. Water is heated and melted in the vessel to temperatures ranging from 60 to 80 degrees Celsius, depending on the operation. This hot water is then transported to the production vessel. The tank features an exit valve with din fittings for connecting a suitable pipeline. A 100 mesh conical filter is supplied to filter out any contaminants from the water.
        MANUFACTURING VESSEL
        Cylindrical jars with hemispherical or dished bottoms are used in manufacturing. The vessel’s top has a dished end as well. Between the vessel and the top lid, a silicone gasket is supplied. In the production vessel, there is an agitator assembly with a bottom entrance homogeniser and a top dual speed anchor agitator. For cleaning, a hydraulic lifting of the top cover is provided in the production vessel. All vessels have appropriate nozzles, manholes, valves, and so on. The vessel also comes with a jacket that may be used for both heating and cooling. However, cooling is the primary function of a production vessel. Full vacuum can be applied to the manufacturing vessel.
        Manufacturing Vessel Technical Specifications
        Vessel’s Inner Thickness 4 mm SS 316 Material
        Vessel’s Bottom Thickness 5 mm SS 316 Material
        Vessel’s Top Thickness 4 mm SS 316 Material
        Vessel’s Jacket Shell Thickness 4 mm Mild Steel Material
        Vessel’s Jacket Bottom Thickness 5 mm Mild Steel Material
        Jacket Insulation Thickness 50 mm Mineral Wool Material
        Jacket Insulation Cover Thickness 2 mm SS 304 Material
        Jacket Design Pressure 5.0 Kgs/ cm2
        Testing Pressure 4.0 Kgs/ cm2
        Working Pressure 3.0 Kgs/ cm2
        Temperature Controller P.T100  Sensor
        Temperature Indicator Digital
        Vessel’s bottom support 04 Nos. of SS 304 Pipe Legs, 100 MM X 5 mm Thickness
        Manufacturing Vessel’s Top Dish Nozzles
        Vacuum Suction Nozzle with Vacuum gauge 1 No
        Light Glass Connection 1 No
        Main Hole with Sight Glass Connection 1 No
        Material inlet connection 1 No
        Manufacturing Vessel’s Shell Nozzles
        Wax Phase inlet connection 1 No
        Water Phase inlet connection 1 No
        Manufacturing Vessel’s Connections On Shell Discharge 40 mm diameter throgh inbuilt Emulsifier.
        One temperature sensor port.
        Manufacturing Vessel’s Jacket Nozzles For Steam Heated Model
        Steam inlet connection 1 No
        Steam outlet connection 1 No
        Drain connection 1 No
        Pressure gauge & Safety valve connection 1 No
        Cold Water inlet connection 1 No
        Cold Water Outlet connection & Air vent connection 1 No
        Agitation Assembly
        Main Drive Motor With A.C. Drive 2 HP / 1400 RPM / TEFC / Non – Flameproof / 50 Hz / 415 VAC motor
        Beaters & Scrapper RPM Approximate 20 RPM
        Scrapper Thickness 6 mm, SS 304 Material flat shape
        Scrapper Thickness 6 mm PTFE ( Teflon )
        Motor for High Speed Emulsifier 3 HP/ 3 Ph/415VAC/1400 RPM/ 50 Hz /TEFC Non- Flameproof motor
        RPM of In Line High Speed  Emulsifier 1400 RPM ( Approximate)
        Agitator shaft SS 316 Material
        Gear Worm Reduction Gear
        Drive Gears attach motor drive for Agitator Assembly with variable A.C Drive for Agitator Assembly Motor.
        Storage Vessel
        A storage vessel is a basic jar used to store ointments and lotions, among other things. It is a cylindrical jar with a conical bottom. To enable pipeline connection, the bottom valve is equipped with din fittings. It comes with a loose top cover.
        Vessel’s Inner Thickness  – Shell – Bottom 1.6mm, SS 316 Material 2 mm, SS 316 Material
        Vessel’s bottom thickness & shape 4.0 mm, 450 Dig. Conical bottom
        Vessel’s bottom support With Castor Moving 03 Nos. of SS 304 Pipe Legs, 100 MM X 3 mm Thickness
        Storage Vessel’s Connections Discharge 40mm diameter flush bottom ball valve made out of SS304.
        01 Nos. connections for fittings of extra facilities like fitting of temperature sensor.
        Loose lid provided on top of the vessel in two pieces
        Control Panel
        03 Nos. of indicating lamp for three phase supply.
        02 Nos. push buttons are required for operating the Main Agitator motor. ( A.C Drive for variable speed will be provided on extra cost, if required )
        02 Nos. push buttons are provided for operating the Emulsifier motor ( A.C Drive for variable speed will be provided on extra cost, if required )
        04 Set of 02 nos. ON-OFF push buttons provided for Wax Phase Vessel Motor / Water Phase Vessel Motor / 02 nos. Ointment Transfer Pump Motor.
        Digital temperature indicators with sensors for Manufacturing Vessel
        Digital temperature indicators with sensors for Wax phase Vessel
        Digital temperature indicators with sensors for Water phase Vessel
        Digital timers two motors of the Manufacturing Vessel
        Utilities
        1“Dia. Steam Inlet Make 1 ½” DIA.  Common Header for 3 Vessels.
        1 ½” Dia. Steam Condensate Make Common Header for 3 Vessel.
        1” Dia. Raw Water Line.
        D.M. Water Line.
        Cooling Water If Cooling Tower You Have & Drain Line.
        Vaccum Pump 1.5 HP
        Capacities of ointment manufacturing plant available are
        20 kgs
         50 kgs
         100 kgs
         200 kgs
         300 kgs
         500 kgs
         1000 kgs
         2000 kgs
         3000 kgs
         & above.
        Application
        Body Lotion, Hand & Body Lotion, Moisturizing Body Lotion, Hydrating Body Lotion, Perfumed Body Lotion, Face & Body Lotion. Face Wash, Face Cleanser, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Face Wash with Micro-globules, Skin Cleanser, Face Wash For Oily Skin, Face Wash With Scrubbing Particles , Face Wash with AHA & BHA, Salicylic Acid Face Wash, Glycolic Acid Face Wash, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Skin Lightening Face Wash, Face Wash For Oily Skin manufacturing plant / Mixer / Equipments
        Moisturizing Cream, Cold Cream, Moisturizing Cold Cream, Face & Body Cream, Hydrating Cream, Face & Body Moisturizer manufacturing plant
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