Approx Price:
₹2,550,000
Vessel’s Inner Thickness: 4 mm SS 316 Material
Vessel’s Bottom Thickness: 5 mm SS 316 Material
Vessel’s Top Loose Lid Thickness: 1.6 mm SS 316 Material
Vessel’s Jacket Shell Thickness: 4 mm Mild Steel Material
Vessel’s Jacket Bottom Thickness: 5 mm Mild Steel Material
Jacket Insulation Thickness: 50 mm Mineral Wool Material
Jacket Insulation Cover Thickness: 2 mm SS 304 Material
| The following are the components of an ointment manufacturing plant: | ||
| Manufacturing Vessel | Wax Phase Vessel | Water Heating Vessel |
| Storage Vessel | Ointment Transfer Pump – 02 Nos. | Integrated Automatic Control Panel |
| Piping of Complete Plant | Working Platform | Vacuum Pump |
| Water Melting Vessel | Interconnecting Pipeline | Pumps (Bump Pump & Metering Pumps) |
Working Principal
All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. In, wax is melted. Water is heated in a water heating vessel, and wax is melted in a wax melting vessel. Vacuum is used to automatically move wax and water into the production vessel.
Both wax and water are homogenised in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colours and other additives are added and properly combined and homogenised. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is transported into the storage vessel through bump pump. & it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.
Wax Melting Vessel
All vessels are constructed using S.S. 316 grade stainless steel sheets and are cGMP compliant. Each vessel is jacketed, insulated, encased, and equipped with an appropriate agitator assembly. The wax is melted in the wax melting vessel, while the water is heated in the water heating vessel. Vacuum is used to automatically move wax and water into the production vessel. Both wax and water are homogenised in the production vessel to generate a homogenous emulsion, which is then cooled by flowing chilled water through the jacket of the manufacturing vessel. After the emulsion has been generated, active components such as colours and other additives are added and properly combined and homogenised. Later, if necessary, scent is applied in the case of cosmetics or wherever it is required. The ointment / cream has been prepared. The same is delivered into the storage vessel through bump pump and it is automatically moved from the storage vessel to the filling machine through metering pump. The flow rate of the Metering pump may be adjusted to match the speed and capacity of your tube filling machine.
| Wax Phase Vessel Technical Specifications | |
| Vessel’s Inner Thickness | 4 mm SS 316 Material |
| Vessel’s Bottom Thickness | 5 mm SS 316 Material |
| Vessel’s Top Loose Lid Thickness | 1.6 mm SS 316 Material |
| Vessel’s Jacket Shell Thickness | 4 mm Mild Steel Material |
| Vessel’s Jacket Bottom Thickness | 5 mm Mild Steel Material |
| Jacket Insulation Thickness | 50 mm Mineral Wool Material |
| Jacket Insulation Cover Thickness | 2 mm SS 304 Material |
| Jacket | Design Pressure 7.0 Kgs/ cm2 |
| Testing Pressure 5.0 Kgs/ cm2 | |
| Working Pressure 3.0 to 4.0 Kgs/ cm2 | |
| Temperature Controller | P.T100 Sensor |
| Temperature Indicator | Digital |
| Vessel’s bottom support | 03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness |
| Wax Phase Vessel’s Connections | Discharge 25 mm diameter flush bottom ball valve made out of SS316 |
| Conical filter provided at discharge port of valve, at bottom of vessel. | |
| Vessel’s Jacket Nozzles For Steam Heated Model | |
| Steam inlet connection | 1 No. |
| Steam outlet connection | 1 No. |
| Drain connection | 1 No. |
| Pressure gauge, Safety valve & Air vent connection | 1 No. |
| Cold Water inlet connection | 1 No. |
| Cold Water outlet connection | 1 No. |
| Agitation Assembly | |
| Main Drive Motor | 0.5 HP/960 RPM/TEFC/Non- Flameproof / 50 Hz / 415 VAC motor |
| Centrally Located High Speed Stirrer Final RPM | 960 RPM ( Approximate ) |
| Drive | Motor fixed with tank mounted structure and direct coupled with stirrer shaft. |
| Water Heating Vessel | |
| Vessel’s Inner Thickness | 4 mm SS 316 Material |
| Vessel’s Bottom Thickness | 5 mm SS 316 Material |
| Vessel’s Top Loose Lid Thickness | 1.6 mm SS 316 Material |
| Vessel’s Jacket Shell Thickness | 4 mm Mild Steel Material |
| Vessel’s Jacket Bottom Thickness | 5 mm Mild Steel Material |
| Jacket Insulation Thickness | 50 mm Mineral Wool Material |
| Jacket Insulation Cover Thickness | 2 mm SS 304 Material |
| Jacket | Design Pressure 7.0 Kgs/ cm2 |
| Testing Pressure 5.0 Kgs/ cm2 | |
| Working Pressure 3.0 to 4.0 Kgs/ cm2 | |
| Temperature Controller | P.T100 Sensor |
| Temperature Indicator | Digital |
| Vessel’s bottom support | 03 Nos. of SS 304 Pipe Legs, 100 MM X 4 mm Thickness |
| Water Heating Vessel’s Connections | Discharge 25mm diameter flush bottom ball valve made out of SS304. |
| Conical filter provided at discharge port of valve, at bottom of vessel. | |
| Vessel’s Jacket Nozzles For Steam Heated Model | |
| Steam inlet connection | 1 No. |
| Steam outlet connection | 1 No. |
| Drain connection | 1 No. |
| Pressure gauge, Safety valve & Air vent connection | 1 No. |
| Cold Water inlet connection | 1 No. |
| Cold Water outlet connection | 1 No. |
| Agitation Assembly | |
| Main Drive Motor | 0.5 HP / 960 RPM / TEFC / Non- Flameproof / 50 Hz / 415 VAC motor |
| Centrally Located High Speed Stirrer Final RPM | 960 RPM ( Approximate ) |
| Drive | Motor fixed with tank mounted structure and direct coupled with stirrer shaft. |
| These are typically cylindrical containers with hemispherical or dished bottom vessels and unfastened top lids. If the client requests it, the top is sometimes sealed with dished ends. Depending on the client’s preferences, the vessels are jacketed with either steam or electric heating. A propeller-type agitator is delivered from the top and is powered by an appropriate HP motor based on the vessel capacity. For closed type containers, a bottom entry agitator is supplied. Water is heated and melted in the vessel to temperatures ranging from 60 to 80 degrees Celsius, depending on the operation. This hot water is then transported to the production vessel. The tank features an exit valve with din fittings for connecting a suitable pipeline. A 100 mesh conical filter is supplied to filter out any contaminants from the water. | |
| MANUFACTURING VESSEL Cylindrical jars with hemispherical or dished bottoms are used in manufacturing. The vessel’s top has a dished end as well. Between the vessel and the top lid, a silicone gasket is supplied. In the production vessel, there is an agitator assembly with a bottom entrance homogeniser and a top dual speed anchor agitator. For cleaning, a hydraulic lifting of the top cover is provided in the production vessel. All vessels have appropriate nozzles, manholes, valves, and so on. The vessel also comes with a jacket that may be used for both heating and cooling. However, cooling is the primary function of a production vessel. Full vacuum can be applied to the manufacturing vessel. |
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| Manufacturing Vessel Technical Specifications | |
| Vessel’s Inner Thickness | 4 mm SS 316 Material |
| Vessel’s Bottom Thickness | 5 mm SS 316 Material |
| Vessel’s Top Thickness | 4 mm SS 316 Material |
| Vessel’s Jacket Shell Thickness | 4 mm Mild Steel Material |
| Vessel’s Jacket Bottom Thickness | 5 mm Mild Steel Material |
| Jacket Insulation Thickness | 50 mm Mineral Wool Material |
| Jacket Insulation Cover Thickness | 2 mm SS 304 Material |
| Jacket | Design Pressure 5.0 Kgs/ cm2 |
| Testing Pressure 4.0 Kgs/ cm2 | |
| Working Pressure 3.0 Kgs/ cm2 | |
| Temperature Controller | P.T100 Sensor |
| Temperature Indicator | Digital |
| Vessel’s bottom support | 04 Nos. of SS 304 Pipe Legs, 100 MM X 5 mm Thickness |
| Manufacturing Vessel’s Top Dish Nozzles | |
| Vacuum Suction Nozzle with Vacuum gauge | 1 No |
| Light Glass Connection | 1 No |
| Main Hole with Sight Glass Connection | 1 No |
| Material inlet connection | 1 No |
| Manufacturing Vessel’s Shell Nozzles | |
| Wax Phase inlet connection | 1 No |
| Water Phase inlet connection | 1 No |
| Manufacturing Vessel’s Connections On Shell | Discharge 40 mm diameter throgh inbuilt Emulsifier. |
| One temperature sensor port. | |
| Manufacturing Vessel’s Jacket Nozzles For Steam Heated Model | |
| Steam inlet connection | 1 No |
| Steam outlet connection | 1 No |
| Drain connection | 1 No |
| Pressure gauge & Safety valve connection | 1 No |
| Cold Water inlet connection | 1 No |
| Cold Water Outlet connection & Air vent connection | 1 No |
| Agitation Assembly | |
| Main Drive Motor With A.C. Drive | 2 HP / 1400 RPM / TEFC / Non – Flameproof / 50 Hz / 415 VAC motor |
| Beaters & Scrapper RPM | Approximate 20 RPM |
| Scrapper Thickness | 6 mm, SS 304 Material flat shape |
| Scrapper Thickness | 6 mm PTFE ( Teflon ) |
| Motor for High Speed Emulsifier | 3 HP/ 3 Ph/415VAC/1400 RPM/ 50 Hz /TEFC Non- Flameproof motor |
| RPM of In Line High Speed Emulsifier | 1400 RPM ( Approximate) |
| Agitator shaft | SS 316 Material |
| Gear | Worm Reduction Gear |
| Drive | Gears attach motor drive for Agitator Assembly with variable A.C Drive for Agitator Assembly Motor. |
| Storage Vessel | |
| A storage vessel is a basic jar used to store ointments and lotions, among other things. It is a cylindrical jar with a conical bottom. To enable pipeline connection, the bottom valve is equipped with din fittings. It comes with a loose top cover. | |
| Vessel’s Inner Thickness – Shell – Bottom | 1.6mm, SS 316 Material 2 mm, SS 316 Material |
| Vessel’s bottom thickness & shape | 4.0 mm, 450 Dig. Conical bottom |
| Vessel’s bottom support With Castor Moving | 03 Nos. of SS 304 Pipe Legs, 100 MM X 3 mm Thickness |
| Storage Vessel’s Connections | Discharge 40mm diameter flush bottom ball valve made out of SS304. |
| 01 Nos. connections for fittings of extra facilities like fitting of temperature sensor. | |
| Loose lid provided on top of the vessel in two pieces | |
| Control Panel |
| 03 Nos. of indicating lamp for three phase supply. |
| 02 Nos. push buttons are required for operating the Main Agitator motor. ( A.C Drive for variable speed will be provided on extra cost, if required ) |
| 02 Nos. push buttons are provided for operating the Emulsifier motor ( A.C Drive for variable speed will be provided on extra cost, if required ) |
| 04 Set of 02 nos. ON-OFF push buttons provided for Wax Phase Vessel Motor / Water Phase Vessel Motor / 02 nos. Ointment Transfer Pump Motor. |
| Digital temperature indicators with sensors for Manufacturing Vessel |
| Digital temperature indicators with sensors for Wax phase Vessel |
| Digital temperature indicators with sensors for Water phase Vessel |
| Digital timers two motors of the Manufacturing Vessel |
| Utilities |
| 1“Dia. Steam Inlet Make 1 ½” DIA. Common Header for 3 Vessels. |
| 1 ½” Dia. Steam Condensate Make Common Header for 3 Vessel. |
| 1” Dia. Raw Water Line. |
| D.M. Water Line. |
| Cooling Water If Cooling Tower You Have & Drain Line. |
| Vaccum Pump 1.5 HP |
| Capacities of ointment manufacturing plant available are |
| 20 kgs |
| 50 kgs |
| 100 kgs |
| 200 kgs |
| 300 kgs |
| 500 kgs |
| 1000 kgs |
| 2000 kgs |
| 3000 kgs |
| & above. |
| Application |
| Body Lotion, Hand & Body Lotion, Moisturizing Body Lotion, Hydrating Body Lotion, Perfumed Body Lotion, Face & Body Lotion. Face Wash, Face Cleanser, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Face Wash with Micro-globules, Skin Cleanser, Face Wash For Oily Skin, Face Wash With Scrubbing Particles , Face Wash with AHA & BHA, Salicylic Acid Face Wash, Glycolic Acid Face Wash, Pimple Care Face Wash, Anti Acne Face Wash, Exfoliating Face Wash, Skin Lightening Face Wash, Face Wash For Oily Skin manufacturing plant / Mixer / Equipments Moisturizing Cream, Cold Cream, Moisturizing Cold Cream, Face & Body Cream, Hydrating Cream, Face & Body Moisturizer manufacturing plant |
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